Examples | AWF Process Solution

Project Examples

Block Flow Diagram to Process and Instrumentation Diagram Development
Batch Solution and Emulsion Polymer Reactor Design for multiple reactor trains
- Premix and Feed Tank design with metering systems (pumps, control valves, etc.)
- Agitator and mixing/blending equipment sizing
- Heating and Cooling requirement calculations
Continuous Reactor System Process Engineering
Continuous Process Design for Solids and Slurries
- Auger & Spring coil conveyors, Dilute phase vacuum and pressure conveyors with receiving systems.
- Slurry generation with metering systems
- Solids drying
- Solids separation by density
Utilities Requirements determined by thermodynamic calculations
- Cooling towers
- Chillers
- Water softening and filtration, including reverse osmosis (RO)
- Process water volume
Process and Equipment Specifications for different chemistries including:
- Flammables and Combustibles
- Reactives
- Corrosives
- Toxics
Regulatory Code applicability reviews (e.g., NFPA, ASME, API, NEC)

Site Suitability Assessments
Develop General Arrangement drawings for equipment, buildings, access, etc.
Generate Process Data and Descriptions used for Regulatory Permitting.
Project Budgeting and Estimation
Convert Process Design Specifications to Requests for Quotation (RFQ)
- Atmospheric and Pressure Vessels
- Process Equipment (e.g.,Pumps, Heat Exchangers, Filters)
- Instrumentation and Process Controls
Develop Scopes of Work for different trades
- Civil
- Mechanical
- Electrical, Instrumentation, and Controls
Ancillary System Installation and Troubleshooting, including Chilled Water, Fire Suppression, Boilers, Water Treatment, Cooling Towers
Contractor and Equipment Selection
Overall Project Execution Oversight

PSM Program Creation
Process Description development including process chemistry, process equipment, operating conditions, limits, and interlocks
Create and update facility drawings (PFDs, P&IDs, etc.).
Recognized And Generally Accepted Good Engineering Practices (RAGAGEP) assessments for process and equipment
Mechanical Integrity Program Development
Process Hazard Analysis Coordination and Facilitation
Management of Change Program Development and Pre-Startup Safety Review (PSSR) documentation.

Mechanical Integrity Program Development, including
- Equipment
- Subsystems
- Lubrication
- Preventive Maintenance (PM) procedures
Instrumentation
- Calibration procedures and equipment
Code work contractor selection, including
- ASME repairs
- Pressure Vessel inspections and certifications
Mechanical Integrity records management (OSHA PSM)